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Material: Steel
Model Number: DT5
Brand Name: DT5
Place of Origin: China (Mainland)

Specifications

Specifications


Our company has passed ISO9001: 2000 quality system authentication. Our factory was established in 1998. There are180 employees now, covering an area of 20000 square meter. Our annual product of grinding balls is about 100,000 ton. We mainly export our steel balls to Japan, Korea, Malaysia, Philippine, Canada, South-Africa, Chile etc more than 20 countries and areas.

the major character of our Grinding Balls is that: high hardness, low breakage, good wear-resistance, lower price. It is mainly used in cement plants, mines, power stations etc.


Specification:

   Brand Material C Mn Si Cr P/S Ni
DT-1 50Mn 0.48-0.56 0.65-1.0 0.17-0.37 0.15max 0.035max 0.05max
DT-2 60Mn 0.57-0.65 0.70-1.1 0.17-0.37 0.25max 0.035max 0.05max
DT-3 65Mn 0.62-0.75 0.90-1.2 0.17-0.37 0.25max 0.035max 0.10max
DT-4 75MnCr(B2)

0.72-0.85

0.70-0.90 0.17-0.35 0.40-0.60 0.035max 0.15max
DT-5 B3 0.50-0.65 0.4-1.0 1.40-1.80 0.77-1.10 0.035max 0.15max
DT-6 45# 0.42-0.48 0.50-0.80 0.17-0.37 0.15max 0.035max 0.05max


Nominal
Diameter
(mm)

Diameteical
Tolerance
(mm)

Weight of Single
of forging ball
in average

Number of piece of
One ton forging ball in average

Surface
Hardness

Impact
Toughness

DIA 20
DIA 25
DIA 30
DIA 40
DIA 50

 
 
+2
-1

32
64
110
263
513

31250
15625
9090
3802
1949

55-65

≥12

DIA 60
DIA 70
DIA 80
DIA 90
DIA 100

 
 
+3
-2

888
1410
2104
2996
4110

1126
709
475
333
243

DIA 110
DIA 120
DIA 130

+4
-2

5457
7102
9030

182
140
110

DIA 140
DIA 150

+4
-3

11278
13871

88
72


the production process of the forged grinding balls 
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material:C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
We use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
the raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008
 
Packing
1.Bags:1000KG polypropylene bags which are highly resistant to UV rays and secure bag straps to reduce time  and effort in loading and unloading.
2.Drums:Recyeled drums can also be supplied. the drums have a removable lid and compression ring for secure storage.Drums are more efficient for some modes of transportation and can also be delivered on wooden pallets.
 
Shipping:
1.Port of Loading: Qingdao Port,China
2.Partial shippment allowed
3.by DHL/TNT express for samples order.Door to door to delivery;
4.Appointed freight forwarder by customers is acceptable


Question: 

Q1. What is the advantage of your company?

A. We are a Professional steel ball manufacturers, which have 10 years of production experience.

B. Original manufacturer, real existed factory.
C. Hi-Tech and capable production line.

D. High quality, reasonable price, timely full service.

Q2. in which countries are your products sold?

Our products are exported to over 30 countries and regions including USA, Republic of Korea, Japan, Malaysia, Australia, Canada and South Africa, etc., well and universally received by clients.

in order to better serve customers, we have set up the office in Malaysia, Chile, United States and Spain.

Q3. how to ensure the quality of your product?

A. Every batch of raw material of steel has quality inspection.

B. Every batch of steel ball must be detect the size, weight, hardness, chemical composition. and we will test other items according to the customers requirements.
C. If the test is unqualified, we will not shipment.

Q4. Sample order is acceptable or not?

Sample order is acceptable.You are warmly welcomed to vist our factory.the order can be placed

after your investigation.Dia 1 inch Hot Rolling Steel Balls