Main Technical parameter:

Item: KTCBL-120-1600-3 Ply corrugated board production line

1.Working width: <= 1600mm

2.Design speed: 120m/min

3.Economic speed: 80-100m/min (3 Layer)

Note: the paper roll which is used to test the production speed should be meet the Following requirement: (the surface temperature of the equipment should not be Less than 172^oC )

Grade: >= B                moisture content: 11%+/- 2%

Top liner: 80-250 g/m²     liner: 80-250 G/m²         flute: 80-200g/m² 

4.Flute profiles: C flute

5.Steam requirement

   Steam quantity: 800-1500 KG/H       Max pressure: 1.25Mpa

   Normal pressure: 0.8-1.1Mpa

6.Electricity: 440V 60HZ  3 phase 4 wire system

7.Equipment installed total power: about 160KW

   Actual power consumption: about 110KW (full Speed)

8.Install dimension: about 47X5X4mtrs

9.Equipment direction: left or Right transmission (choose by client)

10.Equipment Applicability: A,B, C Grade china paper or imported paper

 

 

 

Customer Self-provided parKTCBL

1.Steam heating system: advise to Choose one set of steam boiler of 2000 KG/H, 1.25Mpa pressure steam pipelines.

2.Air compressor, compressed air Pipelines, glue pipelines

3.Power, electrical wire to Operation box and line pipe

4.Water source, water pipelines, Water barrel etc

5.Water, electricity, steam ground Foundation

6.Raw material (such as paper roll, Starch, caustic soda for industrial use, sodium borax  etc) to test the machinery.

7.Engine oil, lubrication oil, hydraulic Oil, lubrication grease

 Configuration List:

 

KTCBL-B Hydraulic mill roll stand

Technical Parameter:

1)    Mill roll stand motion Type:               full hydraulic motion

2)    Work width range:                    max 1600mm, min 500mm

3)    Roll diameter:                       max: 1500mm, min 350mm

4)    Max One-side Load-bearing:               2000KG

5)    Principal axis diameter of holder:          ￠180mm

6)    Air supply work Pressure:                0.6-0.9 MPA

7)    Total power:                          4.0KW

8)    Work power supply:                    440V 50HZ

9)    Overall dimension:                   4000×1650×1500(L×W×H)

Hydraulic System parameter:

1)    Work pressure:                      12-16 MPA

2)    Hydraulic cylinder work Range(swing):    ￠100mm-460mm

3)    Hydraulic cylinder Diameter(clamp):      ￠63mm-900mm

4)    Hydraulic station motor Power:         4.0KW(continuous working)

5)    Hydraulic station Magnetic valve work power supply:  440V   50HZ

Structure Characteristics

1)    Symmetrical structure can Install two reels, non-stop change order

2)    Adopt hydraulic driving, Can complete raw paper upward, downward, clamping, loosing and centering.

3)    AdopKTCBL pneumatic Tensioner adjust raw paper tension

4)    Collet adopKTCBL Expandable collet

5)    Tension control adopKTCBL Pneumatic brake, manual control, also can linkage with the paper machine

Main Outer structure, raw material, and origin

1)    Holder principal axis: High quality thick wallboard seamless steel pipe, diameter: ￠154mm  origin: CHENGDU

2)    Sides wallboard and arms: HT200 casting,        origin: HEBEI

3)    Main girder link U-steel      origin: Anshan Iron and Steel Company

4)    Bearing:              origin: HAERBIN, WAFANGDIAN, LUOYANG

5)    Electric equipment:               origin: ZHEJIANG, CHINT

6)    Pneumatic device:              origin: SHANDONG

7)    Hydraulic device:              origin: SHANGDONG, ZAOZHUANG

 

Wearing ParKTCBL and spare parKTCBL list:

No	Main ParKTCBL name	type	Qty
1	Press-button		1 PCS/ Set
2	Press-Button		1 PCS/ Set
3	Valve(for Brake)		1 PCS/set

 

Rails and Tracks

Structure Feature:

V Main frame is welded of 12# Channel steel and￠18mm Cold-drawing round steel, length of the rails: 4500 mm

 

Material and origin

No	Main Part name	Origin	Raw Material
1	Steel		12# Channel steel Q235A, Steel belt
2	Bearing	HRB, ZWZ, LYC

 

 

 

Preheater

Structural Features:

V Preheater cylinder according with the first class national pressure vessel standardSurface of each cylinder is Well grinding and plated chrome, smooth, durable.

V Electric adjusting the wrapping Angle, the preheating area is adjustable, range is 60-265^o

V the seal head of the cylinder is Discal type.

Technical Parameter:

V Max working width: 1600mm

V Preheater cylinder: ￠800m

    Rotary shaft: ￠85mmX2

V Steam temperature: 150-200^oC Stem pressure: 0.8-1.3Mpa

V Working power: 440V 60HZ

V Motor power: 0.55KW

Raw Material and origin

No	Main ParKTCBL name	Origin	Raw Material
1	Steam Rotary joint	LUGUANGIU (SHANGDONG)
2	Preheater Cylinder	Han Steel or Ji steel
3	Bearing	HRB, ZWZ, LYC
4	the Shaft with seat	LOCAL
5	Reduction Gear	Jinbehuan, Dezhou
6	Wrapping Angle shaft	LOCAL	National Standard seamless steel pipe, diameter:￠85mm
8	Drain Valves	LOCAL	Stainless Steel

 

KTCBL320S Fingerless single facer (MATCH SPEED 120M/MIN)

Structural Features:

V Paper feeding: fingerless vacuum Suction, with high pressure powerful draught fan. with silencer

V Engine base and and main machine Wallplate: iron casting material, thickness of the wall plate: 180mm, adopt independent speed changing box, and Gimbal transmission.

V Diameter of main corrugated roll:￠320Mm, and are made of 48CrMo alloy Steel, after hardening and tempering, inner holes fine boring, NC grinding, MID Frequency quenching, surface grinding, the rigidity of surface is higher than HRC58.

V Pressure roll diameter:￠320Mm, surface are grinding and Plate chrome, cylinder control up-down, raw material is 45# medium carbon Steel, hardening and tempering

V Glue parKTCBL: pneumatic control Glue supply and glue back, diameter of the applicator glue roll:￠268Mm, surface are treated by Polished and chrome plated. Electric adjusting the glue quantity.

V Press roll adopt￠160 cylinder

V Pre-heater roll adopt seamless Steel pipe, Diameter￠405mm, are All connected with rotary joint and metal soft pipe.

 

Technical Parameter:

V Working width: 1600mm

V Operation direction: left or Right

V Design speed:150m/min

V Temperature scope: 160-220 C

V Pneumatic working pressure: 0.4-0.9Mpa

V Steam pressure: 0.8-1.3Mpa

V Flute profile (UV type or UVV Type)

 

Parameter of Main roll:

V Diameter of corrugated roll:￠320mm

V Diameter of pressure roller:￠320mm

V Diameter of applicator glue roll:￠268mm

V Diameter of preheater roll:￠405mm

 

Motor Parameter:

 

V Main driving motor: 11KW

        Normal voltage: 440V 50HZ

        Continues  (S1)  Working system

V Wind suction motor: 15KW

        Normal voltage: 440V 50HZ

        Continues  (S1)  Working system

V Glue adjustment reduction box: 80W

        Normal voltage: 440V 50HZ

        Short time  (S2)  Working system

V Glue adjusting gap motor: 2.2KW

        Normal voltage: 440V 50HZ

        Short time  (S2)  Working system

V Glue pump motor: 2.2KW

        Normal voltage: 440V 50HZ

        Continues  (S1)  Working system