| After-sales Service Provided: | Engineers available to service machinery overseas |
|---|---|
| Condition: | New |
| Brand Name: | TECHWELL |
| Weight: | 5T |
| color: | Blue |
| Model Number: | TW-CZ500 |
| Place of Origin: | China (Mainland) |
| Material Of Roller Shaft: | 45# High Grade Steel |
| Roller Material: | Gcr15 Bearing Steel, Forged And Quenched Hardness HRC58-62 |
| Forming Stations: | About 15 Stations (Depend On Profiles) |
| Working Speed: | 15-20m/min |
Quick Details
Specifications
Quick Interchangeable CZ Purlin Roll Forming Machine with High Productivity, 15-20m/min Forming Speed
A. Main Components
| Decoiler / Uncoiler |
1 Unit |
| Feeding Guide & Straighten Device |
1 Unit |
| Hydraulic punching |
1 Unit |
| Hydraulic Pre-cutting |
1 Unit |
| Roll Forming Machine |
1 Unit |
| Rectify Rollers |
1 Unit |
| Electrical Control System |
1 Unit |
| Run-out Table |
1 Unit |
B. Working Flowing
Decoiler --- Feeding Guide & Leveling and Straighten --- Punching --- Hydraulic Pre-cutting --- Roll
Forming Machine --- Run-out Table
C. Main Specifications
1. 5 Ton Passive Decoiler
1) Structure of pedestal, braking, mandrel holder, slider narrow and expanding
2) Capacity of decoiler: 5Ton
3) Max. Width: 500mm
4) Inner diameter for coil: 440mm-530mm
5) Out diameter: 1500mm
2. Feeding Guide & Straighten Device
1) the purpose is to guide the metal sheet into the roll forming machine and make sure the metal sheet at the correct position with the roll forming system.
2) It can be left and right adjusted by adjusting the screw. Also the left and right adjusting can be independent operating.
3) the five roller straighten leveling device is quenched and hard chrome coated to straighten the rough sheet and reduce the material strength for roll forming.
4) Motor for feeding and straighten device: 5.5KW
3. Hydraulic System for Punching and Pre-cutting Device
1) this device consisted by punching mould, cutting blade, oil cylinder and hydraulic station.
2) Pre-cutting before roll forming which no need to change cutting mould.
3) Material of punching and cutting blade: Cr12Mov, quench hardness 58-62
4) Power for cutting: Hydraulic power: 7.5KW
4. Main Roll Forming Machine
1) Raw Material: forming thickness 1.0-4.0mm, Yield strength Q235 galvanized steel and hot rolled steel
2) Roll forming station: 15 stations
3) Rectify roll station: 2 stations
4) Axis Diameter: ?85mm
5) Shaft material: 45# high grade steel
6) Roller material: Gcr15 bearing steel, forged and quenched hardness HRC58-62
7) Roller process: CNC lathe processed, surface polished or black treated
8) the gap between upper layer rollers and bottom layer rollers can be adjusted by screw according to different thickness sheet.
9) the interchange from C to Z is only need to adjust two station rollers
10) Motor power: 18.5KW
11) Transmission: High strength chain
12) Working speed: 15-20m/min (Not including cutting time)
5. Electrical Control System
1) the whole line controlled by PLC control and frequency speed control to achieve automatic. the friendly interface can set the bath, product length and quantity.
2) PLC: Panasonic, Japan
3) Frequency control: YASKAWA, Japan, 18.5KW
4) Other low voltage: Schneider
5) Encoder: Omron
6) Operate panel: Touch screen
6. Run-out Table
Consisted by tubular frame with support rollers to load and transfer products
D. Reference Profile Drawing
Forming Machine --- Run-out Table
C. Main Specifications
1. 5 Ton Passive Decoiler
1) Structure of pedestal, braking, mandrel holder, slider narrow and expanding
2) Capacity of decoiler: 5Ton
3) Max. Width: 500mm
4) Inner diameter for coil: 440mm-530mm
5) Out diameter: 1500mm
2. Feeding Guide & Straighten Device
1) the purpose is to guide the metal sheet into the roll forming machine and make sure the metal sheet at the correct position with the roll forming system.
2) It can be left and right adjusted by adjusting the screw. Also the left and right adjusting can be independent operating.
3) the five roller straighten leveling device is quenched and hard chrome coated to straighten the rough sheet and reduce the material strength for roll forming.
4) Motor for feeding and straighten device: 5.5KW
3. Hydraulic System for Punching and Pre-cutting Device
1) this device consisted by punching mould, cutting blade, oil cylinder and hydraulic station.
2) Pre-cutting before roll forming which no need to change cutting mould.
3) Material of punching and cutting blade: Cr12Mov, quench hardness 58-62
4) Power for cutting: Hydraulic power: 7.5KW
4. Main Roll Forming Machine
1) Raw Material: forming thickness 1.0-4.0mm, Yield strength Q235 galvanized steel and hot rolled steel
2) Roll forming station: 15 stations
3) Rectify roll station: 2 stations
4) Axis Diameter: ?85mm
5) Shaft material: 45# high grade steel
6) Roller material: Gcr15 bearing steel, forged and quenched hardness HRC58-62
7) Roller process: CNC lathe processed, surface polished or black treated
8) the gap between upper layer rollers and bottom layer rollers can be adjusted by screw according to different thickness sheet.
9) the interchange from C to Z is only need to adjust two station rollers
10) Motor power: 18.5KW
11) Transmission: High strength chain
12) Working speed: 15-20m/min (Not including cutting time)
5. Electrical Control System
1) the whole line controlled by PLC control and frequency speed control to achieve automatic. the friendly interface can set the bath, product length and quantity.
2) PLC: Panasonic, Japan
3) Frequency control: YASKAWA, Japan, 18.5KW
4) Other low voltage: Schneider
5) Encoder: Omron
6) Operate panel: Touch screen
6. Run-out Table
Consisted by tubular frame with support rollers to load and transfer products
D. Reference Profile Drawing
