LD1020 Automatic High Speed Flexo School Exercise Book Manufacture Line

this machine utilizes advanced technology such as microcomputer controls, photoelectric tracking, touch screen operation and water ink flexographic printing etc. the machines are hydraulic powered and utilize gas pressure devices.
this production line is an ideal choice for mass production of staple-bound notebooks. It can make the finished wire stapled exercise book from reel paper automatically with a perfect combination of 12 Processes:
 
1. from One Reel Paper Unwinding,
2. High Speed Flexographic Printing with - 2 Pages & 2 Colors,
3. Rotary Slitting Knife
4. Overlapping,
5. Collation & Counting
6. Auto Cover Insertion,
7. Saddle Stitching,
8. Folding,
9. Book Spine Pressing,
10. Cross Cutting,
11. Separate Cutting
12. Delivery to the Finished Product Collection Station.
 
EQUIPMENT FEATURES:

1. Efficiency and Output
   1. A machine production capacity is 15 to 20 million notebooks if run for 300 days a year

by running 20 hours a day, one machine can use up 8-10 ton of reel paper. so if set to produce five booklets, less than 40 sheets, equal to 80pages, the machine can produce 12000 per hour.
 

1. Cost and Wastage
   1. the printing unit uses soft plate printing rollers; the price for the soft plate is 0.18RMB/mm2. for example, if double pages one color, 2 soft plates cost around 1200RMB. One plate can print around 300 ton paper.
   2. the printing uses environmentally friendly water ink, the cost is less than RMB5 per kilogram. It isOne quarterof offset printing ink costs.
2. in future most users will tend to use water inks because of environmental considerations.
   1. Less wastage of the paper. Our machine can cut 6 booklets each time. the middle of the booklets does not need to be cut. PagesOnly need 5mm trimming wastage on both sides. Compared with other machines, each book can save around 10mm paper.
   2. Labor cost. Our machine needs 4 people to operate it. One person to manage and operate the machine, another three people for collecting the finished books and other duties. If producing 200 hundred books per day, it can save around 25 man-hours compared with those factories that do not have this kind of machine.

 

1. Product Quality
   1. the ruled line is clear, uniform in thickness, positive and negative overprint control is accurate.
   2. Page counting is 100% correct.
   3. Stitching head: We use the Hohner brand stitching head from Germany to ensure the stitching staples are secure without loss or warpage.
   4. Cutting size is consistent and square.

 
PRODUCT CONFIGURATION:  
 
PRINTING UNIT ADVANTAGES:

1. Rigid 60mm thick, 3000 kgs cast iron frame ensures accuracy of printing and ruling
2. It is driven by toothed timing belts to ensure printing accuracy and its working life is long.
3. Long life belts are easy and quick to fit, adjust, and maintain. It uses the hydraulic pressure control, producing full print uniform lines. Brake operation is automatic thereby saving paper.

 
BOOK CUTTING UNIT:

1. Using a strong 60mm thick, 4000 kgs cast iron frame ensures the stability of the cutting unit.
2. the cutter is the shear type.
3. Simple and quick to operate and adjust. the longitudinal cutters consistently cut the same size without beveling.

 
TECHNICAL PARAMETERS: 

1. Product Model Type                                         LD-1020
2. Web Width                                                      580~1020mm
3. Max. Printing Speed                                         300 M/Min
4. Repeat Range                                                   290~720mm
5. Cutting Length                                                 290~720mm
6. Counting & Collecting                                      5~50sheets
7. Max. Reel Paper Diameter                                 1500mm
8. Sheet Weight                                                   40~120gsm
9. Note Book Size Min.                                        125125mm
10. Note Book Size Max.                                        297210mm
11. Cover Paper Weight                                         70~350g 
12. Appendix Weight(Sheet)                                     40~150g 
13. Max. Output Frequency Trimming                       45cycles 
14. Sheet Stitching Thickness                                  8 Mm
15. Total Power                                                   32 Kw
16. Overall Dimensions(LWH)                     21.0002.5002.400mm
17. Machine Weight                                               22 T                                           

                                                                                     
                                   Supplier:   Yiwu Linage Machinery Co.,Ltd
 
Remark:

1.  Delivery time:
around 45 days after receiving the deposit before the shipment. Please contact us for the exact delivery time.
                                                                                                                                              
2.  Installation and commissioning:
the seller is responsible for the installation and training. the buyer should cover the all of expense for the seller's engineers, such as air-tickets, accommodation, and medical expense and local traffic charges in Buyer's side. Besides, the buyer should do his best to cooperate in installation, supply the enough labors and tools, necessary accessory with them.
One engineer will be dispatched to the buyer place to work free for two weeks, for installing and training.
the training charge is free for two weeks, if the buyer needed to extend the training time, he must pay for the engineer as allowance.

3.  Guarantee period and maintenance:
Seller guarantees that the equipment is accordance with the function and requirement without manufacturing defects. the guarantee period is one year after the installation and adjustment.  

Buyer is responsible for the costs including maintenance and spare parts if the equipment damage is caused by the buyer's improper use, not caused by the seller's design and manufacturing.

4.  Packing and marking:
the machines are packed in wooden cases; all packing should protect the goods avoiding atmospheric influences.

AUtomatic High Speed Flexo School Exercise Book Making Machine