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After-sales Service Provided: Engineers available to service machinery overseas
Warranty: 1year
Brand Name: Shuohao
Automatic Grade: Automatic
Condition: New
Model Number: BRJ-800
Place of Origin: China (Mainland)
Weight: 2000kg
Machine Type: distribution trasformer winding machine
phase: three
Material: Copper/aluminum foil
Max winding outer diameter: 800mm
Suitable coil shape: round, oval, rectangle
automatic welding mode: argon arc welding
winding speed: 0-30r/min
Power: 380V, 50HZ, 25KW

Specifications

Three Phase 500kva Distribution Trasformer Winding Machine

Three Phase 500kva Distribution Trasformer Winding Machine 

Application

BRJ type foil winding machine is suitable for transformer and other electric industry foil winding.


 

Technology specification 

 

No.

 

Item

Parameter

BRJ-800

1

Coil processing range


1-1

Axial length

180-800mm

1-2

Axial length(including leading wire)

330-850mm

1-4

Max.Outer diameter

Diameter 800

1-5

Min.Inner diameter

Diameter 130

1-6

Suitable coil shape

Oval/rectangle

2

Coil material


2-1

Material

Copper/aluminum foil

2-2

Width

180-800mm


Thickness

Copper foil: 0.3-2mm

Aluminum foil: 0.5-2.5mm

3

Foil Decoiler


3-1

Winding material inner diameter

Diameter 500

3-2

Winding material outer diameter

Max. Diameter 1000

3-3

Effective length

850mm

3-4

Expanding range

Diameter 470-520

3-5

Max.Bearing weight

2000kg

3-6

Distensible force

10000 N

3-7

Working pressure

0-0.6Mpa

4

Winding Device


4-1

Max Working torque

10000NM

4-2

Winding power

11KW

4-3

Speed adjusting method

Frequency stepless speed adjusting

4-4

Winding speed

0-30(r/min)

5

Welding Device


5-1

Welding method

TIG

5-2

Welding speed

Automatic 0-1m/MIN

6

Foil cutting Device


6-1

Cutting method

Screw cutting disc

6-2

Cutting speed

1.5m/min

6-3

Cutting length

800mm

7

Layer insulation decoiler


7-1

Max.Outer diameter

400mm

7-2

Min.Inner diameter

76

7-3

Width

200-800mm

7-4

Decoiler expanding method

Pneumatic

7-5

Decoiler quantity

2 sets

8

Edge filling strip units


8-1

Quantity

4 sets

8-2

Inner diameter

56MM

8-3

Max.Outer diameter

350MM

8-4

Width

10-40mm

9

Centering guide


9-1

Method

Servo system

10

Electric system


10-1

Control method

PLC control with button

10-2

Counter

0-9999.9

10-3

Count precision

0.1 turns

 

Equipment configuration and function

Decoiler for foil coil

Foil edge burr removing and dust clean device

Foil coil error correcting device

Foil Feeding mechanism

Electrical Tension device

Foil Sheet cutting device 

Decoiler for insulation layer

Layer insulation edge cutting mechanism

End insulation strip installation device

Winding device

Welding device(TIG welder)

PLC Control System


(1)Machine using self developed source program and operation program,all production factors such as winding, deviation adjustment, turns control, display and so on,after mathematical operation of PLC control system, different instructions are given,implemented by various systems.

It is very easy to complete mass production of same specification workpiece through inputting relevant working parameters in the large screen touch human-machine interface by operators.

(2)All devices can be operated manually through the control button, including jog and linkage.

(3)the system can store up to 30 sets of coil data,very convenient for operate and transfer.the counter can be manually counted according to the winding process,When only wind layer insulation,can choose not count.

(4)Machine has the function of network communication,easy for system upgrade and update and maintain of subsequent automation programs.

(5)automatic deviation adjustment.

 




 

Jinan Shuohao Machinery Co., Ltd is factory specializing in design,manufacture,train for transformer making equipment.Main products include transformer coil winding machine,foil winding machine,busbar bending cutting punching machine,silicon core assembly table,amorphous core and coil assembly table,insulation paper folding machine,corrugated paper making machine,core coil reshaping machine.

those products has been exported to Thailand,France,Vietnam,Myanmar,Pakistan,Australia,

Turkey,India,Russia and so on.Has more than 20 patents,Certificate of CE,ISO9001:2008

to satisfy customer after sales service,professional team responsible for training,guarantee customer products quality.Welcome old and new customer visit our factory.