Steel frame roll forming machine production line

Roll forming machine for production steel frame, skeleton stud, metal frame.

, Steel frame production line process

Uncoiler straightener 2 in 1 Guide device Hydraulic Punch (with 6 sets moulds) roll forming machine shear device (including knife) finished product rack

Machines List

(), 2 in 1 Uncoiler   straightener

1, Type: Manual Expansion

2, Parameter

1)Passive   discharge

2) Coil weight: <   2T

3)Coil inner D.: 450mm-530mm

4)Max. Width.400mm

5)   Thickness.0.4-1.6mm

6)   Straightener roller:7 pcs

8)   Power.1.5kw  

(),Servo Feeder
3.1 Max. Feeding width:400mm
       3.2  Feeding thickess: 0.4-1.6mm 

       3. 3  Motor, 1.3(Yaskawa)

(), Hydraulic hole punching system

3.1 Function: Hydraulic punch breach  (Mould 6 set)
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action, hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure: 16MPa
3.4 Hydraulic station: 4KW( Hydraulic punch hole/shear use same station)

 

() Guide device

 

()Main Forming machines  (for panel width 97-226mm and Stepless adjustment)

5.1  Forming Roller: 14 stations, and add Rub-roll, to make sure the surface profile no scratches.

5.2  Side Panel: T.18mm,A3 steel   Heavy duty.

5.3  Rolling speeding: 2-8 m/min.

5.4  Roller material: #45, overall quenching, hardness HRC56-62. 
5.5  Motor power: 7.5KW.    
5.6  Main Roller: 65mm, 45 #.
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

(),Flat collect rack

(),Electrical control system
the entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. 
Operation manual / automatic two styles. with manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens

Some components are Schneider brand devices.

,Devices completed electronic distribution panel prodution line

No.	Machine name	QTY	REMARK
1	Uncoiler   straightener	1
2	Servo Feeder	1
3	Hydraulic   machine	1	with mould
4	Guide device	1
5	Forming machine	1
6	Hydraulic   machine	1	with mould (2 sets)
7	Follow Shear	1	Including knife
8	Collect rack	1
9	Control system	1

, Metal frame machine accessories brand

No.	Name	Manufacturer
1	Motor & Reducer	Domestic brands
2	the main key bearing	Domestic brands
3	Inverter	Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	Touch screen	Siemens
8	Hydraulic system	Domestic brands