Rolling shutter door slat forming machine

1, Rolling shutter door slat equipment for producing steel door frame shapes

2,Completed shutter door slat production line working flow,

Decoiler guiding feeding  hydraulic punch roll forming finished product

Factory production layout for reference.

3,Equipment consists

the equipment consist with de-coiler, leveling machine, servo feeding

Machine, main forming machine, cutting device, collection table.PLC control system

4,Main technical parameter of production line,

Material: GI steel sheet, low carbon steel.

the thickness of the steel sheet, 1.5mm

Inner diameter of coil, 508mm

Line speed, 12-15m/min ( adjustable)

5. the characteristic of the machine

5.1 Metal strip coil de-coiler,

Functional and structural features,

Be used to support and expansion steel coiler, section steel welding fuselage. It is easy to operate.

Technical parameters            

    material inner diameter: 508mm

    range of inner diameter: 450-550

    maximum outer diameter: 1200mm

    load capacity: 5T

5.4 Servo feeding machine

F  type: servo feeding

F  functions and Structure: Pinch and be with steel to the press machine. Polyurethane roller ensure that the feeding force. Feeding  each error of feeding be controlled in rang of 0.15mm. Compared with the servo Clamp, feed length setting is more flexible, adapt to a wider range. this feeding device is more suitable for wide material, can effectively improve the feeding accuracy. Servo motor, measuring devices, digital control system are the imported components.

Technical parameters:

Maximum number of feeding: 30 ~ 40 times / min (adjustable)

Feeding step: 100MM / step (adjustable).

5.5 Hydraulic hole punching system

Function: Hydraulic punch hole  (Mould 1 set)
Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action, hydraulic cylinder driven punching die, stamping automatic shutdown.
Hydraulic system working pressure: 16MPa
Hydraulic station: 3KW( Hydraulic punch hole/shear use same station)

 

5.10 Forming machine 
Shenzhen Superda Machine Co., Ltd ()

1.Thickness: 0.3-0.8mm

2.Number of rollers: 14stands

3.Diameter of axis: 60mm

4.Material of axis: 45#steel

5.Material of roller: 45#steel electroplate after quenching

6.Forming speed: 12-15mmin

7. Thickness of said panel: S18mm

8. Drive type:1.0 chain

9. Bottom: 36# I steel

10.Electronic system: PLC, Transducer (Japan Panasonnic)

13.Main power: 5.5kw

Transmission: chain drive.

Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

5.11 Collection table

Type: Finished cable tray arrive collection table, worker will collect products, non-powered roller.

Function and structure: consist of section steel (square pipe), no power roller assembly, welding, play a role in supporting finished product,can adapt 8-meter finished product.

 

5.12 Electrical control system

the whole line adopt imported PLC control, touch screen be used for human-machine interface,  achieving the interaction between man and PLC.