Electrical cabinet frame roll forming machine

Automaitc electric factory using cabinet frame roll forming machine with welding for electric cabinet rack, electronic box pole, metal case frame which using in switchgear system, low voltage panel building, control cabinetelectrical instruments etc.

,Equipment for producing electric cabinet frame

 

1,Technical parameters (Item:YX42.5-42.5)

No.	ITEM		PARAMETER	REMARK
1	MATERIAL	Type	Cold-rolled strip steel, galvanized sheet
		T.(mm)	1.5mm
		Yield Strength (Mpa)	Q235
2	Forming product   Width		42.5mm
3	Forming speed   (m/min)		2-6m	Including welding
4	Forming main power   (KW)		11 KW*2 pcs	FYR
5	Hydraulic power   (KW)		18.5 KW	FYR
6	Voltage		AC380V, 50Hz, 3P

, Electronic control panel frame production line process

(A) 2 in 1 Uncoiler Straighteningservo feederpunch  Guide device roll forming machine Roller welding shear device (including knife) finished product rack

, Roll Forming machine list

(), 2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight: <   2T

3) Coil inner D.: 450mm-530mm

4) Max. Width.400mm

5) Thickness.0.4-1.6mm

6) Straightener roller:7 pcs

8) Power.1.5kw  

(),Servo Feeder
3.1 Max. Feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm 

3. 3  Motor, 1.3(Yaskawa)

(), Hydraulic hole punchin system/Punch machine

3.1 Function: Hydraulic punch hole  (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action, hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure: 16MPa
3.4 Hydraulic station: 18.5KW( Hydraulic punch hole/shear use same station)

 

()Guide device

 

()Main Forming machines  (for panel width mm )

5.1  Forming Roller: 40 stations, and add Rub-roll, to make sure the surface profile no scratches.

5.2  Side Panel: T.25mm,A3 steel   Heavy duty.

5.3  Rolling speeding: 2-8 m/min.

5.4  Roller material: GCr15, overall quenching, hardness HRC56-62. 
5.5  Motor power: 11KW*2pcs.    
5.6  Main Roller: 75mm
5.7  Equipment base: 450 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

()Roll welder (Seam welder)  in roll forming line

(),Flat collect rack

(),Electrical control system

the entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. with manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens
Some components are Schneider brand devices.

,Devices completed 16 fold cabinet frame prodution line

No.	Machine name	QTY	REMARK
1	Uncoiler   straightener	1
2	Servo Feeder	1
3	Hydraulic   machine/Punch machine	1	with mould
4	Guide device	1
5	Forming machine	1
6	Roller welding	1
7	Follow Shear	1	Including knife
8	Collect rack	1
9	Control system	1
10	Box bending machine	1	with mould

, Cabinet frame machine accessories brand

No.	Name	Manufacturer
1	Motor & Reducer	Domestic brands
2	the main key bearing	Domestic brands
3	Inverter	Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	Touch screen	Siemens
8	Hydraulic system	Domestic brands