Drywall profile channel roll forming machine for C Z U channel

Drywall frame C U Channel Machinery for drywall frame sections,T grid ceiling structure, equipment for light weight CU profile CU channel system for ceiling and drywall installation. Cheaper machinery and high efficiency produciton solution.

Drywall profile keel is a young and vital steel structure system, which has been widely used in general construction, agriculture, commercial and service buildings, such as office buildings, warehouses, stadiums, entertainment, tourist buildings and low-rise and multi-stoer residential buildings. Construction and other fields.

, Drywall frame production line process

Uncoiler straightener 2 in 1 Guide device roll forming machine shear device (including knife) finished product rack

, Customized drywall channel drawing 

CUZ Channel section drawing

, Machines List

(), 2 in 1 Uncoiler   straightener

1, Type: Manual Expansion

2, Parameter

1)Passive   discharge

2) Coil weight: <   2T

3)Coil inner D.: 450mm-530mm

4)Max. Width.400mm

5)   Thickness.0.4-1.6mm

6)   Straightener roller:7 pcs

8)   Power.1.5kw  

Servo Feeder
3.1 Max. Feeding width:400mm
3.2  Feeding thickess: 0.4-1.6mm 

3. 3  Motor, 1.3(Yaskawa)

Guide device

 

Main Forming machines  (for panel width 65mm with reinforcemnt design )

5.1  Forming Roller: 19 stations, and add Rub-roll, to make sure the surface profile no scratches.

5.2  Side Panel: T.18mm,A3 steel   Heavy duty.

5.3  Rolling speeding: 8-12 m/min.

5.4  Roller material: #45, overall quenching, hardness HRC55-60. 
5.5  Motor power: 7.5KW.    
5.6  Main Roller: 65mm, 45 #.
5.7  Equipment base: 400# H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack

Electrical control system
the entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. with manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens

Some components are Schneider brand devices.

Devices completed drywal CU Channel frame metal stud production line
Shenzhen Superda Machine Co., Ltd ()

No.	Machine name	QTY	REMARK
1	Uncoiler   straightener	1
2	Servo Feeder	1
4	Guide device	1
5	Forming machine	1
7	Follow Shear	1	Including knife
8	Collect rack	1
9	Control system	1

, Metal frame machine accessories brand

No.	Name	Manufacturer
1	Motor & Reducer	Domestic brands
2	the main key bearing	Domestic brands
3	Inverter	Shilin
4	PLC Systems	Siemens
5	Low-voltage electrical	Schneider
6	Encoder	Omron
7	Touch screen	Siemens
8	Hydraulic system	Domestic brands