Custom roll forming machine production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack

Servo Feeder
3.1 Max. Feeding width:200mm
3.2 Feeding thickess: 0.4-1.6mm 

3.3 Motor, 0.85(Yaskawa)

Hydraulic hole punching system

3.1 Function: Hydraulic punch breach 
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action, hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure: 16MPa
3.4 Hydraulic station: 15KW( Hydraulic punch hole/shear use same station)

 

Guide device

 

Main Forming machines  

5.1  Forming Roller: 20 stations, and add Rub-roll, to make sure the surface profile no scratches.

5.2  Side Panel: T.18mm,A3 steel   Heavy duty.

5.3  Rolling speeding: 2-8 m/min.

5.4  Roller material: #75, overall quenching, hardness HRC56-62 ℃. 
5.5  Motor power: 7.5KW.    
5.6  Main Roller: 95mm, 45 #.
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.