Arc welding robot flexible welding production line description

the welding flexible production line is a relatively high - end production line. Although it is composed of multiple stations, it is different from the welding robot production line in that the welded workpieces are mounted on a uniform pallet, and the pallet can be connected to any station on the line. the positioner cooperates and is automatically clamped.

in order to meet the requirements, the welding flexible production line will have a rail sub - car, which can automatically take the fixed workpiece out of the storage station and send it to the positioner of the welding robot station with the vacancy. At the same time, it can also remove the welded workpiece from the workstation and send it to the outflow position of the finished part.

Although there are many devices on the production line, the entire flexible welding production line is controlled by a dispatching computer. Therefore, as long as enough workpieces are assembled and placed in the storage station, it is easy to achieve no or few people's production and improve work efficiency.

the welding flexible production line is especially suitable for the variety of products, and the quantity of each batch is very small.

Genius Industrial have over 20 years in the welding industry, we develop and produce wire feeder and RV reducer, which are welding robot core componet.

the arc welding robot developed this time was based on a robot with an imported brand (Japan OTC) with an accuracy of 0.18mm. It develops the technology of industrial robots and arc welding robots, and at the same time proves the accuracy and life of our RV reducers.

Welding robot body specification

Robot model	GNS1400W - 06
Application	Arc welding
Mounting	Vertical ground installation
Number of axes	6
Payload	6kg
Max working radius	1400mm
Repeated posiontioning accuracy	0.03mm
Maximum joint range	J1	RV reducer                            ±160°
	J2	RV reducer                           +110°, -70°
	J3	RV reducer                           +65°, -120°
	J4	RV reducer                            ±150°
	J5	Hollow harmonic reducer       +105°, -110°
	J6	Hollow harmonic reducer       ±320°
Maximum joint speed	J1	RV reducer                             201.9°/S
	J2	RV reducer                            198.3°/S
	J3	RV reducer                            198.3°/S
	J4	RV reducer                              296.2°/S
	J5	Hollow harmonic reducer        197.5°/S
	J6	Hollow harmonic reducer         247.2°/S
Allowable bending moment  N.M	J4	RV reducer                             9.8N.M
	J5	RV reducer                             9.8N.M
	J6	Hollow harmonic reducer        4N.M
Allowable inertia  Kg.	J4	RV reducer                              0.3kg.
	J5	RV reducer                              0.3kg.
	J6	Hollow harmonic reducer         0.05kg.
Body total weight	KG	185KG
Operating environment	Temperature	0℃ - 45℃
	Humidity	20% - 80%
	Others	Keep away from corrosive gases or liquids or explosive gases, Keep away from water, oil, dust Keep away from source, magnetic field, high frequency signal source
Power capacity	6KVA (Robot) + 24KVA (Welding source)

Control system features

Integrated drive and control, open control system, comprehensive compatibility.
1. Adapt to a variety of welding power
2. Restarting a weld / arc reignition
3. Arc breaking restart
4. Scratch start
5. Sticky wire detection
6. (2D 3D 4D seek) Starting point search
7. Multistation reservation.
8. Swing arc ( Positive arc, Triangular arc, circular arc ).